Crimping Machines

Bench top presses

Web BT press cover

The Exmore benchtop crimping presses are designed for the production of single and multi-conductor cables. The crimp press are beside the standard foot pedal also available with a two-handed activation. This crimping press is outstanding in terms of short cycle times, short changeover and setup times. The “patent pending” drive system ensures the short cycle time with a long crimp time. Most of the presses crimp only 40 ms. (time is the press in LDP). The Exmore Press is crimping 200 ms or 5x longer, whereby the spring effect off eg Steel contacts is greatly reduced . Even the crimping off smaller terminals will give advantages with this long crimp period. Our drive system ensure stable CPK values and a low-noise operation. The optional crimp force monitoring, which comes with the press detects good and bad wires reliably and gives a detailed description of the error.

Proven and useful options, such as short jacket stripping length of the cable, bad contact cutter (BCC), and paperwinder or a strip chopper can all be integrated into the press in order to increase the efficiency and process quality yet.

details testRange of Technologies

  • When it comes to the serial production of crimped connections and othercable processes, the key factor is that the components to be connected are held and positioned precisely to one another. This results in the highest possible degree of process reliability and uniform results
  • Servo-controlled stripping station for standard applications and for cables in high-demand applications
  • Good/bad sorting
  • Integrated crimp force analysis
  • Active quality monitoring even during setup
  • Quick changeover, setup and cycle times

Technical specifications

  • Crimping force: 20 kN
  • Motor power: 0.75 kW
  • Drive: frequency controlled drive motor
  • Mains voltage: 230 V, 1 ~ / N / PE, 50/60 Hz
  • Cross-sectional area: up to 6 mm² (10 AWG)
  • Stroke: 40 mm
  • Shutheight: 135.78 mm
  • Cycle time: 0.5 s
  • Sound level:

The pictures

  1. Standard press with the optional paperwinder
  2. Exmore also offers application specific tools
  3. Patented drive system ensures a perfect crimp
  4. Press with two-handed activation

Strip-crimp presses

BT stripper crimperThe Exmore stripper crimpers are designed for the production of multiconductor cables. There are 3 different basic versions, so that we can offer always the best solution for your application.

The Exmore Stripper-Crimper offers you the benefits of the Exmore press, combined with high-precision stripping. The knives of the stripping unit can be changed within seconds. Cable re-cutting & Wayback can be programmed for critical applications and is part of the standard version. Our highly flexible and electronically controlled benchtop unit accepts most universal side or rear feed open terminals. It is operated via touch screen and the setup mode is possible with jog function.

With the center-crimp version, we will move the anvil and crimper simultaneous to each other so that the wire will be kept in a fix position and the production of very short stripping lengths will be possible.

The Exmore DC200 is designed for processing of 2-conductor cable. Separate crimp force sensors and integrated bad piece cutter makes this strippercrimper to a complete, high performance production equipment.

details 2 test

Range of Technologies

  • When it comes to the serial production of crimped connections and other cable processes, the key factor is that the components to be connected are held and positioned precisely to one another. This results in the highest possible degree of process reliability and uniform results
  • Saving of machine and processing parameters
  • Easy to operate with Touch-screen
  • Integrated crimp force analysis
  • Active quality monitoring even during setup
  • Quick changeover, setup and cycle times
  • Wire remains in the same position during whole processing cycle

Programming

  • Modular system concept for the highest flexibility
  • Use programming through macro instructions
  • Menu type user- and program interface instructions will be shown on-line and taken over by the program through a touch screen contact.
  • User instructions and programming through touchscreen
  • Visualisation (graphical display)

Control

  • Visualisation through touch screen
  • Interface: Serial, Ethernet, Profi bus, USB
  • Integration into production line through profi bus uncomplicated possible

The pictures

  1. Stripper Crimper
  2. Application specific cable clamp
  3. Another application specific clamp
  4. Patented drive system ensures a perfect crimp
  5. Center-crimp, stripper- crimper with touch screen operation
  6. Exmore DC200 for processing of 2-wire cable with integrated bad part cutter

dc 200 and center crimper