Modular System for Harness Testing

Concept

• Test bench Frame up to 38.400 TP
• The test bench is usable from both sides
• Exmore has developed innovative solution that is compatible with nearly all adaptations; these include: testing electronic assemblies in wire harnesses, mechanical queries at the connector or labelling wire harnesses. Specific customer requirements, that include direct integration of Exmore adaptation units into a current test models, do not pose any problems.
• The connector cross section is moulded out off a special material and implanted in a top plate made of high-quality material. The connector cross section assures precise adaptation even at a rate of 1,000,000 insertion cycles.
• It is impossible to twist or to interchange the test piece. The pneumatic locking system permits "hands-off-test". The wire harness must not move during the testing procedure.
• Either the testing system automatically releases the adaptation off the connector after testing, or it can be manually released.

Function

• All Cables complete assembled inside the Bench ……test points.
• Cable Harness; connection for 120TP; 2x 61 pol Teflon cable 5,5m.
• 2x 60 pol Connection plug test fixture; Cabling for …… Test points.
• Parallel switching of the Fixtures at the connectors.
• All parts will be assembled at delivery.

Applications

• Testing of Aerospace Cable Harnesses

Benefits

• High Productivity: operations offers higher quality
• Economic
• Flexibility: system combined according to customer requirements
• Process reliability: Through use of a standardized platform for automation

Specifications

• Interfaces Custom Interface
• Compressed Air 0.5 – 0.7 Mpa (5-7 bar)
• Power Supply 220 Volt / 20 A / 50/60 Hz
• Dimensions (L x W x H) (Depends on the application)
• CE-Comptability: the Flexible High Voltage Test Bench fully complies with all CE and EMV equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.