Wire XXL

Design and function

The machine is designed to produce five different connector cables.

Product with seals: Wire seals are first positioned onto the wire-ends of a multi-core cable by a seal unit. The conductors are then stripped by a strip unit. A press then makes crimp connections between the conductors, wire seals and terminals using an applicator. Finally a turn unit will orient the terminals and an assembly unit will insert the crimped wire-ends and seals into a connector.

Product without seals: Conductors from a multi-core cable are stripped by a strip unit. A press then makes crimp connections between the conductors and terminals using an applicator. Finally an assembly unit will orient and insert the crimped wire-ends into a connector.

Machine typeWire XXL
Process(Seal), Strip, Crimp, Assembly
ModulesSeal unit, Strip unit, Press, Turn unit, Assembly unit
QualityPolarity control (detection camera), Strip inspection (wire scan), Crimp force monitor (CFM), Insertion depth (electronic measuring unit), Insertion force (pull test during assembly), Bad piece hanger, Integrated crimp height meter (CHM), Barcode scanner
Cable transportLinear cable clamp
Safety featuresTower indication light, Light curtain, Emergency stop, Safety doors.