Wire XXL

Design and function
The machine is designed to produce M12 sensor connector cables. Conductors from a multi-core cable are first stripped by a strip unit. A press then makes crimp connections between the conductors and terminals using a pick and place applicator. Finally an assembly unit will insert the crimped wire-ends into a connector plug and position the locking ring over the connector plug. After assembly a cobot will transfer the product to a low pressure moulding unit.
Machine type | Wire XXL |
Process | Strip, Crimp, Assembly, Mould |
Modules | Strip unit, Press (centre press), Assembly unit, Component feeder (robot), Transfer unit (Cobot), Moulding unit |
Quality | Polarity control (vision sensor), Strip inspection (wire scan), Crimp force monitor (CFM), Automatic crimp height meter (auto CHM), Insertion depth (vision sensor) |
Cable transport | Linear cable clamp, Cobot |
Safety features | Light curtain, Emergency stop, Indication light, Safety doors. |
Options | Contact oiler |