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The TM4000 is a modular machine platform that fills the gap between standardized wire processing machines for individual processing steps and fully automatic production systems specially designed for one specific cable assembly. It offers an economical alternative between the two system types and is used for semi-automatic assembly of sensor and data cables in the automotive and industrial sectors.

The powerful TM4000 covers a wide variety of applications. The system can be equipped with various reliable process modules, quality tools and customer specific elements. Due to the modularity of the platform, the machine can be configured to a customer-specific system that suits the individual needs of the customer.


■ Custom cable clamp
■ Custom crimp applicator
■ Automatic crimp height adjustment
■ Crimp module with split cycle
■ Terminal strip chopper
■ Paper winder
■ Bad part cutter
■ Bad part collector
■ Automatic secondary locking
■ Automatic block feed by bowl feeder
■ Pick and place unit for loose piece handling
■ Automatic take-over
■ Automatic take-out
■ Finished product buffer system
■ External trigger
■ Remote access
■ MES data transfer

Process modules

■ Double seal module
■ Stripping unit
■ Crimp module
■ Block loader

Quality tools

■ Vision sensor for polarity control
■ Optical sensor for strip and seal quality monitoring
■ Crimp Force Analyzer (integrated)
■ Terminal locking monitoring
■ Camera for visual check

Technical data

Cable length150 – 1000 mm (5.9 – 39.4 in)
Outer cable diameter1 – 6 mm (0.04 – 0.24 in)
Dismantling lengthmin. 10 mm (0.4 in)
Strip lengthmax. 40 mm (1.6 in)
Wire cross section0.03 – 16 mm² (32 – 6 AWG)
Electrical connection230 V, 1 ~ / N / PE, 50 / 60 Hz
Compressed-air connection6 bar (87 psi)
Dimensions (L X W X H)1200 x 850 x 2000 mm
(47.2 x 34.5 x 78.7 in)
Weightca. 400 kg (ca. 882 lb)
Noise level< 70 dB
Ambient temperature10 – 40°C (50 – 104 °F)
Humidity (non-condensing)max. 90%


■ Modular machine platform
■ Customer-specific system
■ Proven solution(s)
■ Networked machine
■ Online maintenance help